Industrial aluminum extrusions being lowered into an anodizing bath with amber overhead lights reflecting off the electrolyte surface
Line 3 Active — Batch #2026-0226
AAMA 611 · ASTM B580 · Class I Certified

Class I Anodizing.
Construction Scale.
Four-Week Lead Times.

Raw aluminum extrusions in. Oxide-clad curtain wall profiles out. Engineered to survive decades of UV, salt spray, and thermal cycling — on schedule.

0.7 milClass I ThicknessAAMA 611 Compliant
3,000+Salt Spray HoursASTM B117 Tested
≤ 0.5 ΔEColor ConsistencyBatch-to-Batch Delta-E
26 ftMax Extrusion LengthSingle-piece capacity
  • AAMA 611 Class I
  • AAMA 611 Class II
  • ASTM B580
  • ASTM B117
  • ASTM B136
  • ASTM B137
  • ASTM D1730
  • LEED v4 Compliant
  • QUALICOAT Certified
  • MIL-A-8625 Type II
  • ISO 9001:2015
  • AMS 2471
  • AAMA 611 Class I
  • AAMA 611 Class II
  • ASTM B580
  • ASTM B117
  • ASTM B136
  • ASTM B137
  • ASTM D1730
  • LEED v4 Compliant
  • QUALICOAT Certified
  • MIL-A-8625 Type II
  • ISO 9001:2015
  • AMS 2471
Technical Specification Data

Every Card Is a Reason
to Spec This Shop.

Scroll through our submittal data. Click any card to expand test reports, process photos, and downloadable PDF data sheets.

Film Thickness
0.7mil min.

Class I Mil Tolerance

Minimum anodic coating thickness for Class I architectural finishes per AAMA 611. Average coating across the part exceeds 0.8 mil in standard production.

StandardAAMA 611 Class I
Test MethodASTM B244 — Eddy Current
  • Class I: 0.7 mil minimum (18 μm)
  • Class II: 0.4 mil minimum (10 μm)
  • Average run: 0.82–0.95 mil
  • Measured at 5 points per part
  • Certificate of Conformance included
Click to expand test data
Corrosion Resistance
3,000+hours

Salt Spray Endurance

Continuous salt fog exposure per ASTM B117 with no base metal corrosion. Exceeds AAMA 611 Class I requirement of 3,000 hours.

StandardAAMA 611 / ASTM B117
Test Method5% NaCl fog at 95°F
  • 3,000 hr exposure — zero base metal corrosion
  • Scribe creep: ≤ 1/16″ from scribe line
  • Independent lab certification available
  • Annual re-certification on file
  • Coastal / marine project proven
Click to expand test data
Color Consistency
≤ 0.5ΔE

Delta-E Batch Match

Color consistency measured with spectrophotometer across all parts in a batch. Critical for multi-floor curtain wall jobs where panels must match across deliveries.

StandardAAMA 611 / ASTM D2244
Test MethodSpectrophotometric measurement
  • ΔE ≤ 0.5 within single batch
  • ΔE ≤ 1.0 batch-to-batch (same alloy)
  • Master standard retained 24 months
  • Color match approval before full run
  • 12 standard architectural colors in stock
Click to expand test data
Part Capacity
26 ftsingle piece

Max Extrusion Length

Tank dimensions accommodate full-length curtain wall mullions and storefront frames without splicing. Accepts standard 24-ft and 26-ft extrusion lengths.

StandardInternal Spec ANZ-CAP-01
Test MethodDimensional verification
  • Tank length: 28 ft (interior)
  • Max part width: 36 inches
  • Max rack weight: 2,400 lbs
  • Custom fixturing for complex profiles
  • Sunshade louvers & deep-pocket frames accepted
Click to expand test data
Production Capacity
12,000sq ft / week

Weekly Throughput

Sustained production capacity across two active lines. Construction-scale jobs from 500 to 50,000 sq ft accommodated with dedicated scheduling.

StandardInternal Production Data
Test MethodRolling 52-week average
  • 2 active anodizing lines
  • Dedicated scheduling for jobs > 5,000 sq ft
  • Rush processing available (+ 15%)
  • JIT delivery coordination available
  • Partial shipments on phased projects
Click to expand test data
Sealing Process
200°Fdeionized water

Hot DI Seal Standard

Hot deionized water seal closes the anodic pore structure, locking in color and maximizing corrosion resistance. Nickel-acetate mid-seal available on request.

StandardASTM B136 / MIL-A-8625
Test MethodDye stain / ASTM B136
  • Hot DI water: 200–212°F, 30 min minimum
  • Nickel-acetate mid-seal available
  • Seal quality: ASTM B136 dye stain test
  • Conductivity: < 10 μS/cm seal water
  • Seal verification on every batch
Click to expand test data
Certifications Held
AAMA 611 Class IAAMA 611 Class IIASTM B580ASTM B117ASTM B136ASTM B137ISO 9001:2015MIL-A-8625 Type IIQUALICOATLEED v4
Process Documentation

From Mill Finish to
Oxide-Clad Profile

Four process phases. Every parameter logged. Every batch certified. The kind of process control that holds up in a submittal review.

Quality inspector examining aluminum extrusion profiles in an industrial facility
PHASE 01
PHASE 01

Incoming Inspection & Alloy Verification

Every rack of extrusions is verified against shop drawings before racking. Alloy grade, temper, and surface condition are logged. 6063-T5 and 6061-T6 are our primary alloys — we flag anything that will affect coating adhesion before it touches chemistry.

  • 6063-T5 / 6061-T6 primary alloys
  • Surface defect documentation
  • Dimensional check vs. shop drawings
  • Alloy spark test on unknowns
Industrial chemical processing tanks with aluminum parts in pre-treatment bath
PHASE 02
PHASE 02

Pre-Treatment: Etch, Desmut, Clean

Parts cycle through alkaline etch, nitric desmut, and DI rinse before any current is applied. The etch tank removes the natural oxide layer and machining oils — a consistent starting surface is the only way to get a consistent finish. We run 3-minute dips at 140°F.

  • Alkaline etch: 140°F, 3 min
  • Nitric acid desmut
  • DI rinse: < 10 μS/cm
  • Visual inspection before anodize
Aluminum extrusions being lowered into sulfuric acid anodizing bath with amber lighting
PHASE 03
PHASE 03

Anodize: Sulfuric Acid Bath

Parts are racked and lowered into our 18% sulfuric acid bath at 68–72°F. Current density is held at 12 ASF with a programmable rectifier — the same parameters every run. Class I requires 60 minutes at these conditions to build 0.7 mil of anodic oxide. Our rectifier data is logged per batch.

  • 18% H₂SO₄ at 68–72°F
  • 12 ASF current density
  • 60-min run for Class I
  • Rectifier data logged per batch
Anodized aluminum profiles showing various architectural colors after sealing process
PHASE 04
PHASE 04

Color & Seal

Clear anodize goes directly to hot DI water seal. Colored finishes go through electrolytic coloring (tin sulfate) or organic dye immersion before sealing. Our hot seal tank runs at 200°F — every part gets 30 minutes minimum. Seal quality is verified with ASTM B136 dye stain.

  • Electrolytic coloring (tin sulfate)
  • Organic dye: 12 standard colors
  • Hot DI seal: 200°F, 30 min min.
  • ASTM B136 dye stain verification
Completed Projects

Named Towers.
Verified Tonnage.

Every project below delivered on schedule with full AAMA 611 certification package included in the submittal.

Modern glass tower with anodized aluminum curtain wall system in Boston waterfront
Class I Clear Anodize2024
Boston, MA

1 Seaport Tower

Pei Cobb Freed & Partners

Tonnage38 tons
Area84,000 sq ft
Alloy6063-T5
Curtain wall mullions & transomsSuffolk Construction
Contemporary office building with dark bronze anodized aluminum storefront and sunshade system
Class I Dark Bronze2023
San Francisco, CA

Pacific Gateway Plaza

Skidmore, Owings & Merrill

Tonnage22 tons
Area51,000 sq ft
Alloy6063-T5
Storefront frames & sunshade louversWebcor Builders
Residential mixed-use tower with champagne anodized aluminum facade along Chicago riverfront
Class II Champagne2023
Chicago, IL

Riverwalk Mixed-Use

Studio Gang

Tonnage15 tons
Area33,500 sq ft
Alloy6061-T6
Residential curtain wallPower Construction
Medical center building with clear anodized aluminum unitized curtain wall system in Seattle
Class I Clear Anodize2024
Seattle, WA

Harbor Point Medical Center

ZGF Architects

Tonnage29 tons
Area66,000 sq ft
Alloy6063-T5
Unitized curtain wall & entrance canopiesMortenson Construction
104+Tons ProcessedLast 24 months
234,500Square Feet FinishedConstruction projects
40+StoriesTallest building served
100%On-Time DeliveryPhased project rate
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